You will need to remove enough paint to get a good contact with the metal. Once you start it will burn off the paint as you cut.
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Please see replacement item# 48642. Hobart AirForce 500i Plasma Cutter with MVP (Multi-Voltage Plug) — 115V/230V, 27 Amp, Model #500548

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- Inverter design gives you powerful cutting ability at half the weight of prior models
- Complete cutting capability when powered by an engine-driven welder or generator with a 240V generator power outlet of 6 KW or more
- Ergonomic HP-50 torch is designed for increased comfort, more efficient cooling, economical replacement cutting tips and easier to deal with than oxy fuel cylinders
- Post-flow air cooling cools the torch and tip after cutting, extending life of replaceable tip and electrode
- Fan on-demand runs only when needed, reducing dust/debris pulled into unit
See full description
Description
Key Specs
Reviews
Q & A
Accessories
Warranty
Compare
Product Summary
What's Included
- (1) Plasma cutter
- (2) Tips
- (2) Electrodes
- (1) Air fitting
- (1) 10-ft. (3m) power cord with 5-15P (115V, 15 Amp) and 6-50P (230V, 50 Amp) MVP plugs
Downloads
Features + Benefits

- Inverter design gives you powerful cutting ability at half the weight of prior models
- Complete cutting capability when powered by an engine-driven welder or generator with a 240V generator power outlet of 6 KW or more
- Ergonomic HP-50 torch is designed for increased comfort, more efficient cooling, economical replacement cutting tips and easier to deal with than oxy fuel cylinders
- Post-flow air cooling cools the torch and tip after cutting, extending life of replaceable tip and electrode
- Fan on-demand runs only when needed, reducing dust/debris pulled into unit
- Wind tunnel technology prevents abrasive dust particles from damaging internal components
- Thermal overload protection withstands tough work environments
- Cable management strap secures torch, work cable and power cord for easy transport
- Line Voltage Compensation provides peak performance power under variable input voltage conditions (±15%) for steady and cleaner ending cuts
- Power factor correction expands operator's work area via extension cords while minimizing trips caused by voltage drops
- Hobart 5/3/1 limited warranty
Key Specs
| Attribute | Specification |
|---|---|
item# | 628574 |
Brand | Hobart |
Manufacturer's Warranty | 3 year limited warranty |
Ship Weight | 32.0 LB |
Volts | 115/230 |
Amps | 27 |
Cutting Thickness | 5/8 in |
Clamp Cable Length | 1.38 ft |
| Attribute | Specification |
|---|---|
Plasma Gas Flow | 4.5 cfm |
Max. PSI | 60 |
Duty Cycle | 35% At 27A |
Power Cord Length | 10 ft |
Pilot Arc | Yes |
Cart Included | No |
Dimensions L x W x H (in.) | 14.25 x 8.25 x 11.25 in |
Reviews
Questions & Answers
Questions
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· 12 years ago
How is it on cutting rusty & painted steel??
Do you have to clean it up? If so how clean? I am a farmer with rusty and painted steel.
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ProductExpert19· 12 years ago
Helpful?
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HobartSpecialist· 12 years ago
You just have to remove paint to get a good contact with the metal, once the plasma arc is going it will burn off the paint as you cut.
Helpful?
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· 12 years ago
what size of air outlet do I need on my air compressor do I need to use this?
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ProductExpert23· 12 years ago
This features a 1/4" NPT right hand thread.
Helpful?
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HobartSpecialist· 12 years ago
1/4" NPT right hand thread. Alot of people use quick disconnect fittings.
Helpful?
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· 13 years ago
does the hobart airforce 500i have to have continuous air
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philyk9· 13 years ago
yes
Helpful?
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ProductExpert13· 13 years ago
The Hobart AirForce 500i does have to have compressed air for proper operation. Compressed air must be used to clear the molten metal from the cut.
Helpful?
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· 14 years ago
what gas does it use
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philyk9· 13 years ago
air
Helpful?
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ProductExpert6· 14 years ago
The plasma cutter would not require gas. It would need to be hooked up to an air compressor and requires 4.5 CFM at 60 PSI.
Helpful?
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· 14 years ago
does this hobart 500 have built in air comp.
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philyk9· 13 years ago
no
Helpful?
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ProductExpert6· 14 years ago
This unit does not have a built in air compressor. The item #164791 has a built in compressor.
Helpful?
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· 16 years ago
Can I buy consumables for machine at local Welding Supply House?
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rketr· 15 years ago
Yes. I have a 250 and get consumables from the local shop. Since Miller owns Hobart, you'll likely be getting Miller parts, but they work just fine.
Helpful?
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ProductExpert27· 16 years ago
All consumables for Hobart welders should be available from your local welding supply house.
Helpful?
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· 13 years ago
What is the clean cutting thickness?
1 answer-
ProductExpert6· 13 years ago
The clean cut thickness on the plasma cutter would be 3/8".
Helpful?
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· 13 years ago
Can I use this cutter on a 20A circuit?
I have 2 20A circuits in my garage... I use them now for my 26 GAL A/C (Vertical, 5.72 CFM) and the other pushes my Lincoln weld-pak with no problem.
I would like to know if i can use this particular cutter on the same 20A circuit so that I can use my A/C to supply the air... otherwise I will have to go with the one that has the A/C built-in.
Thanks in advance for your time!mk
1 answer-
ProductExpert12· 13 years ago
The Hobart AirForce Plasma Cutter will require a 50 amp circuit for operation as it draws 27 amps.
Helpful?
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· 13 years ago
what is the working rate on this machine, eg, 1/2 in or 20 inches of 1/2 per minute? What is max cutt depth?
1 answer-
ProductExpert6· 13 years ago
The unit will give you a clean cut for 3/8" steel or less. It will give you a severed cut on 5/8" steel. The maximum depth would be 5/8". At 230 volts it will give you 6" per minute on 1/2".
Helpful?
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· 14 years ago
What air compressor is required for this cutter?
1 answer-
ProductExpert40· 14 years ago
There are many different air compressors which could be used with this Hobart plasma cutter. Below are listed several air compressors that Northern offers which would work.
Helpful?
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Warranty
Manufacturer's Warranty
3 year limited warranty
Extend Your Warranty Coverage with a Northern Protection Plan (NPP)
Replacement Plan — 1 Year
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Specifications
115/230
120/240
Multi
115
27
20
30
12
5/8 in
0.625 in
0.375 in
0.125 in
1.38 ft
1 in
1 in
1 in
4.5 cfm
4.8 cfm
5 cfm
0 cfm
60
120
90
0
35% At 27A
50% At 40a
120 V (15a) 20a At 88 Vdc, 60% Duty Cycle; 120 V (20a) 27a At 92 Vdc, 35% Duty Cycle; 240v 30 A At 92 Vdc, 40% Duty Cycle
35% At 12a
10 ft
10 ft
10 ft
6 ft
Yes
Yes
-
No
No
No
No
No
14.25 x 8.25 x 11.25 in
9.0 x 5.5 x 13.25 in
9.0 x 5.5 x 13.25 in
8.0 x 13.0 x 10.0 in
-
0.88 in
0.63 in
0.25 in
-
No
No
Yes
-
21.0000 lb
19.0000 lb
lb





