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Hobart Champion Elite 225 Engine-Driven Stick Welder Generator – 225A DC, 10,000W Peak Power, Vanguard® 23 HP Gas Engine, Electric Start, Model #500580

Item# 115196
"Hobart Champion Elite 225 Welder, 225 Amps Max., Model# 500580"
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Hobart Champion Elite 225 Engine-Driven Stick Welder Generator – 225A DC, 10,000W Peak Power, Vanguard® 23 HP Gas Engine, Electric Start, Model #500580

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Hobart Champion Elite 225 Engine-Driven Stick Welder Generator – 225A DC, 10,000W Peak Power, Vanguard® 23 HP Gas Engine, Electric Start, Model #500580

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$4899.99

  • Shipping: 

    Free shipping (lower 48 states) - Factory shipped

    Heavy/large item. Lift gate service available.

  • Store Pickup: 

    Out of stock at Fredericksburg VA

  • 225 Amp DC Stick Welding Power: Versatile 25–225A output supports a wide range of stick electrodes for steel and specialty metals
  • Inverter-Based Arc Technology: Smooth, stable arc with easier starts, fewer outages, and reduced spatter
  • 10,000W Peak / 9,500W Continuous AC Power: Run multiple 120V and 240V tools directly from the machine
  • Weld & Power Tools at the Same Time: Full auxiliary power at any weld setting with no arc interference
  • Lightweight & Compact Design: Over 20% lighter and 13% smaller than previous models for easier transport and more truck bed space

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Complete Your Solution

  • Hobart Champion Elite 225 Engine-Driven Stick Welder Generator – 225A DC, 10,000W Peak Power, Vanguard® 23 HP Gas Engine, Electric Start, Model #500580
  • Klutch MonsterView 1400 Auto-Darkening Welding Helmet
  • Hobart Welding Stick Cable Set, No. 2 AWG, 50ft. Electrode Cable with Holder and 50ft. Work Cable with Clamp, 2-Pc. Set, Model# 195195
  • Hobart Welder Generator Cover, Fits Hobart Champion Elite Welders with Rear-Exhaust, Model# 770748
Price for all four:

$5529.96

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Product Summary

The Hobart Champion Elite 225 Welder Generator is built for professionals who need reliable welding power and serious jobsite electricity in one rugged machine. Delivering 25–225 amps of smooth DC stick welding output and up to 10,000 peak watts of auxiliary AC power, this engine-driven welder keeps productivity high without interruptions. Featuring an inverter-based welding arc, the Champion Elite 225 provides stable arc starts, reduced spatter, and consistent weld quality across a wide range of stick electrodes. Its ability to weld and power tools simultaneously with no arc interference allows welding and cleanup work to happen at the same time—saving valuable jobsite hours. Powered by a Vanguard® 23 HP gasoline engine with electric start, this welder generator is engineered for durability, fuel efficiency, and dependable performance. The lighter, more compact design—over 20% lighter than the previous model—makes truck or trailer mounting easier while maximizing payload capacity. Backed by the Hobart 5/3/1in.dustrial Warranty, the Champion Elite 225 is a trusted solution for construction, fabrication, repair, farm, and fleet applications.

What's Included

    (1) Engine-driven welder

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Product Manual
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Features + Benefits

  • 225 Amp DC Stick Welding Power: Versatile 25–225A output supports a wide range of stick electrodes for steel and specialty metals
  • Inverter-Based Arc Technology: Smooth, stable arc with easier starts, fewer outages, and reduced spatter
  • 10,000W Peak / 9,500W Continuous AC Power: Run multiple 120V and 240V tools directly from the machine
  • Weld & Power Tools at the Same Time: Full auxiliary power at any weld setting with no arc interference
  • Lightweight & Compact Design: Over 20% lighter and 13% smaller than previous models for easier transport and more truck bed space
  • Single-Knob Control Interface: Quick, precise amperage adjustments with an easy reference guide
  • Reliable Vanguard® 23 HP Engine: Gasoline-powered, 4-cycle engine with electric start for dependable jobsite performance
  • 100% Duty Cycle at 225A: Weld continuously at full output without downtime
  • Truck or Trailer Ready: Built-in lifting hook and mounting flexibility for mobile applications
  • Industrial-Grade Protection: GFCI outlets, hour meter, and rugged construction for demanding environments
  • Hobart 5/3/1 Industrial Warranty: Five-year warranty on transformers, stabilizers and main rectifiers; three years on generators, PC boards and drive systems; and one year on guns (MIG, plasma and TIG torches)

Key Specs

AttributeSpecification

item#

115196

Brand

Hobart

Manufacturer's Warranty

5 year limited warranty

Ship Weight

410.0 LB

Volts

120/240

Max. Amps

225

Power Type

AC

Multi-process

No

Spool Gun Included

No

Welding Processes

Stick Only

Max. Weld Thickness

0.5 in

Duty Cycle

100% At 225a

Fuel Type

Gasoline

Fuel Capacity

11 Gal

Engine Type

4 Cycle

Engine Brand

Vanguard

Engine Displacement

627 cc

Electric Start

Yes

Battery Included

Yes
AttributeSpecification

Generator Power Output Type

AC

Welding Power Output Type

DC

Hour Meter Included

Yes

Receptacles Included

Yes

120V Receptacles Included

Yes

240V Receptacles Included

Yes

GFCI Protection

Yes

Lifting Hook

Yes

Welding Cables Included

No

Generator Output (Continuous Watts)

9,500

Generator Output (Surge Watts)

10,000

Weldable Materials

Steel, Specialty Metals, Stainless Steel, Galvanized, Cast Iron

Min. Amps

25

Cart Included

No

Mig Ready

No

Regulator and Gas Hose Included

No

Shielding Gas Required

No

Product Weight

368.0000 lb

Dimensions L x W x H (in.)

37.06 x 20.13 x 26.5 in

Reviews

Questions & Answers

34 Reviews This action will navigate to reviews.

Questions

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  1. Engine RPM

    Hi, when using a grinder does this welder run at an idle or full speed? When using the gen, does this welder run at an idle or at full speed? Thanks

    1. Full speed

      Helpful?

    2. The idle control switch can be set at run/idle or on run. When in use both settings will run at 3675 − 3750 rpm. When the run/idle position is selected the engine will run at 2300 − 2400 rpm when not in use.

      Helpful?

  2. Dooes it come with the battery ??

    1. Yes, you just need to connect the cables.

      Helpful?

    2. The battery is included with the Hobart Champion Elite Welder Generator.

      Helpful?

  3. Can i run a mig/tig welder or plasma cutter

    I know this has a 50amp receptical that appears to be for 230v welders/ plasma cutters, i was wonderng it i could use a hobart 210 230v or a hobart 230v plasma cutter continually for longer periods of time? Would the welder or plasma cutter run perfectly as it would if it were plugged into a 230v outlet at shop or home?

    1. If the Plasma Cutter is rated under the Voltage and Amperage limits, they yes you can use it on this machine. If the Plasma Cutter is rated for 40 Amp/220-240 Volt then you can use it on this machine all day long as long as you have Air Supply that will not bring your Amperage rating below your Plasma Cutter's required Amperage rating. (Example: If your outlet produces 50 Amps, Plasma requires 40 Amps, you are left with 10 Amp usable through that outlet. If you can draw a total of 20 Amps from one of the 110 Volt A/C plugs, you should be able to run a 2 HP Air Compressor to supply your Air needs for your Cutter.)

      Helpful?

    2. The generator for this Hobart Champion Elite is capable of powering a mig/tig welder or a plasma cutter. The welder or plasma cutter should run perfectly provided it doesn't exceed the wattage and amperage the generator produces.

      Helpful?

  4. Can I stick weld aluminum with this machine?

    1. Yes

      Helpful?

    2. The Hobart Champion Elite DC Welder/AC Generator is capable of stick welding aluminum.

      Helpful?

  5. Is welder legal in California

    1. This welder is restricted from sale to California.

      Helpful?

    2. The Hobart Champion Elite Welder/Generator is not legal for California.

      Helpful?

  6. It's come comes with everything ready to work

    1 answer

    1. This is the welder/generator only. It does not include the welding cables model (195195) item number 628511. You will need to purchase the accessories for this item separately.

      Helpful?

  7. Country of origin? 

    1 answer

    1. The welder is manufactured in the United States.

      Helpful?

  8. What kind of engine dose it have

    1 answer

    1. This welder is equipped with a 23 HP Vanguard engine.

      Helpful?

  9. What are the dimension of this unit

    1 answer

    1. The overall dimensions of this welder are 37.06" long x 20.13" wide x 26.5" high.

      Helpful?

  10. Does it have outlets for 110/120 V n 220 V?

    1 answer

    1. The generator function has a 120/240V (NEMA 14-50R) receptacle, a 240V (NEMA 6-50R) receptacle and two 120V GFCI duplex receptacles.

      Helpful?

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Warranty

Manufacturer's Warranty

5 year limited warranty

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