The welder/generator does not come with the ground clamp or electrode holder. We offer our item #628511 which is a set of cables that are 50 feet long.
Hobart Champion 145 Arc Welder/Generator with Briggs & Stratton 305cc Gas Engine, Recoil Start, 145A DC Stick Welder, 4,500W Portable Generator, 120/240V GFCI Outlets, Wheel Kit & Roll Cage, Model #500563

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- Powerful 145a DC stick welding performance: Delivers a 40–145 amp output range with a 30% duty cycle at 130 amps, making it ideal for maintenance, repair, fabrication, and farm use. Capable of welding up to 1/4" thick materials including steel, stainless steel, cast iron, and specialty metals with smooth, consistent arc stability.
- Reliable Briggs & Stratton 305CC 1450 Intek™ Series engine: Built with a durable 10 HP 4-cycle OHV gas engine for long-lasting performance and jobsite reliability. Designed for easy starting, fuel efficiency, and rugged outdoor use in demanding environments.
- Dual function: welder + generator: Produces 4,500 surge watts and 4,000 continuous watts of AC power to run tools, lights, and equipment. Features four 120V 20A GFCI outlets and one 240V 6-50R receptacle, giving you flexible power options on any jobsite.
- Extended run time with large fuel capacity: Equipped with a 6.25-gallon fuel tank and integrated fuel gauge, allowing for longer operation between refueling and quick at-a-glance monitoring—perfect for remote worksites and all-day projects.
- Heavy-duty portable design: Includes running gear and a rugged roll bar frame for easy transport and enhanced protection. Outlet covers help shield components from dust, moisture, and debris, extending product life in harsh conditions.
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Description
Key Specs
Reviews
Q & A
Accessories
Warranty
Compare
Product Summary
What's Included
- (1) Welder/generator (1) Running gear
Downloads

Features + Benefits
- Powerful 145a DC stick welding performance: Delivers a 40–145 amp output range with a 30% duty cycle at 130 amps, making it ideal for maintenance, repair, fabrication, and farm use. Capable of welding up to 1/4" thick materials including steel, stainless steel, cast iron, and specialty metals with smooth, consistent arc stability.
- Reliable Briggs & Stratton 305CC 1450 Intek™ Series engine: Built with a durable 10 HP 4-cycle OHV gas engine for long-lasting performance and jobsite reliability. Designed for easy starting, fuel efficiency, and rugged outdoor use in demanding environments.
- Dual function: welder + generator: Produces 4,500 surge watts and 4,000 continuous watts of AC power to run tools, lights, and equipment. Features four 120V 20A GFCI outlets and one 240V 6-50R receptacle, giving you flexible power options on any jobsite.
- Extended run time with large fuel capacity: Equipped with a 6.25-gallon fuel tank and integrated fuel gauge, allowing for longer operation between refueling and quick at-a-glance monitoring—perfect for remote worksites and all-day projects.
- Heavy-duty portable design: Includes running gear and a rugged roll bar frame for easy transport and enhanced protection. Outlet covers help shield components from dust, moisture, and debris, extending product life in harsh conditions.
- Quiet operation & user-friendly features: Designed with a large pancake-style muffler for reduced noise, improving comfort on the jobsite while maintaining strong performance. Simple controls and layout make it accessible for both professionals and experienced DIY users.
- Industry-leading hobart 5/3/1 warranty: Backed by Hobart’s industrial warranty: 5 years on transformers, stabilizers, and rectifiers; 3 years on generators and electronics; and 1 year on torches—ensuring confidence and long-term value.
Key Specs
| Attribute | Specification |
|---|---|
item# | 44910 |
Brand | Hobart |
Manufacturer's Warranty | 5 year limited warranty |
Ship Weight | 288.0 LB |
Volts | 120/240 |
Max. Amps | 145 |
Power Type | AC |
Multi-process | No |
Spool Gun Included | No |
Welding Processes | Stick Only |
Max. Weld Thickness | 0.25 in |
Duty Cycle | 30% At 130a |
Fuel Type | Gasoline |
Fuel Capacity | 6.25 Gal |
Engine Type | 4 Cycle |
Engine Brand | Briggs & Stratton |
Engine Displacement | 306 cc |
Electric Start | No |
| Attribute | Specification |
|---|---|
Battery Included | No |
Generator Power Output Type | AC |
Welding Power Output Type | DC |
Hour Meter Included | No |
Receptacles Included | Yes |
120V Receptacles Included | Yes |
240V Receptacles Included | Yes |
GFCI Protection | Yes |
Lifting Hook | No |
Welding Cables Included | Yes |
Generator Output (Continuous Watts) | 4,000 |
Generator Output (Surge Watts) | 4,500 |
Weldable Materials | Steel, Specialty Metals, Stainless Steel, Galvanized, Cast Iron |
Min. Amps | 40 |
Cart Included | Yes |
Product Weight | 220.0000 lb |
Dimensions L x W x H (in.) | 31.25 x 20.625 x 24.75 in |
Reviews
Questions & Answers
Questions
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· 6 years ago
How big of loop can you weld? 20 feet or 25 feet on positive and negative?
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ProductExpert37· 4 years ago
Helpful?
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ProductExpert11· 6 years ago
The welder/generator does not come with the ground clamp or electrode holder. We offer the item number 628511 which is a set of cables that are 50 feet long. Or you may purchase the welder/generator with a 15' cable with ground clamp and 20' electrode holder as a kit. This is item number 81625.
Helpful?
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· 6 years ago
How many horsepower is this unit?
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ProductExpert37· 4 years ago
The Hobart Champion 145 will have a 305cc Briggs & Stratton engine that is 10 horsepower.
Helpful?
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ProductExpert13· 6 years ago
The Hobart Champion 145 will have a 305cc Briggs engine 10 horsepower.
Helpful?
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· 10 years ago
Will this weld with 6010 rods?
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FixenStuff· 9 years ago
1/8" 6010 rod burns beautifully with this welder. Perfect beads
Helpful?
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ProductExpert11· 10 years ago
This welder/generator will weld with 6010 rods.
Helpful?
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· 8 months ago
how do you remove the spark plug?
1 answer-
ProductExpert30· 8 months ago
To remove the spark plug, first remove the rubber boot (wire) from the top of the plug, clean debris from the area, and use a 5/8-inch or 3/4-inch deep-well spark plug socket with a ratchet to turn the plug counterclockwise.
Helpful?
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· 10 months ago
What is the weight on this welder
1 answer-
ProductExpert11· 10 months ago
The net weight is 222 pounds.
Helpful?
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· 2 years ago
Is this a complete system?
1 answer-
ProductExpert6· 2 years ago
It would be complete as a welder and generator. You would need to purchase the consumables separately.
Helpful?
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· 3 years ago
Does it have electric start?
1 answer-
ProductExpert13· 3 years ago
This unit does not have electric start.
Helpful?
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· 3 years ago
Waranty?
1 answer-
ProductExpert13· 3 years ago
This item comes with a 5 year warranty.
Helpful?
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· 3 years ago
Is there a particular TIG lead I could use with this? Recommendations?
1 answer-
ProductExpert6· 3 years ago
This welder/generator is not a TIG welder. It can only be used for stick welding.
Helpful?
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· 5 years ago
can i run a mig welder with this unit
1 answer-
ProductExpert6· 5 years ago
The generator only has 4000 running watts. It would not have enough wattage to run a MIG welder.
Helpful?
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Accessories We Recommend
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Warranty
Manufacturer's Warranty
5 year limited warranty
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$2749.00Shipping:
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- $27,749.99
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Factory shippedHeavy/large item. Lift gate service available.
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- $9849.99
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Specifications
120/240
-
Multi
-
145
400
330
-
AC
DC
DC
AC/DC
No
Yes
Yes
No
No
No
No
-
Stick Only
-
Flux-Core, MIG, Stick, TIG
-
0.25 in
-
-
-
30% At 130a
100% At 400a
100
60% at 150A
Gasoline
Diesel
Gasoline
Gasoline
6.25 Gal
20 Gal
11 Gal
5 Gal
4 Cycle
Diesel
4 Cycle
4 Cycle
Briggs & Stratton
-
-
-
306 cc
91 cc
725 cc
-
No
Yes
Yes
-
No
Yes
Yes
-
AC
-
-
-
DC
AC
DC
-
No
Yes
-
Yes
Yes
Yes
Yes
Yes
Yes
3
4
4
Yes
2
2
1
Yes
Yes
Yes
Yes
No
Yes
Yes
-
Yes
No
No
No
4,000
10,000
10,000
4,000
4,500
11,500
11,500
4,500
Steel, Specialty Metals, Stainless Steel, Galvanized, Cast Iron
Most Metals
Most Metals
Steel
40
20
25
-
Yes
No
No
No
220.0000 lb
-
486.0000 lb
301.4000 lb
31.25 x 20.625 x 24.75 in
-
24.0 x 36.0 x 40.0 in
32.087 x 31.49 x 28.543 in
-
No
No
No
-
No
No
No
-
-
No
No
-
-
No
No
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See All Hobart Engine Drive Welders
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