When people think about the must-have tools in their shop, their minds
usually go to impact drivers and miter saws. Do you know what tool often
isn't considered as one of those must-haves, but really should be? The
air die grinder. This remarkable
tool can do a lot, and if there isn't one in your shop now, by the end
of this article, you will be convinced it should be. Below, you are
going to learn all about air die grinders, what kind of projects it can be
used on and the different types of die grinders that are available.
What is an Air Die Grinder?
An air die grinder is a handheld power tool that features a spinning spindle that can hold a die
grinder bit. These bits range from cutting to grinding to other
functions and are used to remove parts of the materials that you are
using the tool on. If you are unfamiliar with this tool, here is a
quick rundown of what it is and how it works. Wondering what kind of
materials you can use a die grinder on, and what kind of projects
can you use it for? Good question.
How to Use an Air Die Grinder
Below are just a few examples of the jobs you can use your air die grinder
on. You will find it works great with metals, wood, plastics and more
for everything from cutting to polishing to many other things. You may
only find some of what you can use a die grinder on listed below but
think of this more as an idea starting point.
Rework Dies
Let's start with a project that gave the die grinder its name. Die
grinders first came to be because they were used to grind dies such
as metal stamping dies, die-casting dies, forging dies, plastic
molds and a whole lot more. They do this by manually grinding and
matching the profiles of mating parts. What makes a die grinder the
best tool for the job is that they are small and feature easy
directional control.
Polish Metal
When you really want your metalwork to shine, you will have to
polish it. What can help you get that job done? An air die grinder.
That is because a die grinder features rotary polishing bits
that are round in cross-section. These can help you polish holes
and curved surfaces in the materials you are working with. So,
no matter if you are looking to polish something as small as
metal collectibles or as big as a car, a die grinder can help
you get the job done.
Smooth Surfaces
One of the last things you do with a project is add those
finishing touches, like sanding off the rough edges. When you
want to make sure you do that job right and not ruin the project
you were working on, you will want to get an air die grinder with a
few different bits. Some bits will help you smooth out wood,
steel, metal and more. And speaking of smoothing out metals, if
you are welding metalwork, you will want an air die grinder in your
toolbox. You will be able to remove the excess or welding
spatter in no time.
Remove Rust
Rust is the worst and can really destroy metals once it shows
up. Good thing that there is a tool you can use to help combat
it. That's right, a die grinder can get the job done. Pair a die
grinder with the right bit, and you can quickly remove rust from
metal surfaces. So, the first moment you see rust, grab an air die
grinder and grind it off.
Sharpen Blades
Do you own a lot of blades but don't have the time to wetstone all of them? That isn't a
problem when you own an air die grinder. With the right attachment
bit, you will able to sharpen a wide range of blades. Do you
have a set of hunting knives that need sharpening for your next
trip? Then break out that die grinder and get to sharpening. Are
you someone who chops a lot of wood with an axe or hatchet?
Please make sure the blade on them is at its sharpest with an air die
grinder.
Sand Wood
As we already stated, a die grinder can help you smooth
surfaces. This is great for removing rough edges and removing
paint and finishes. If the specific surface you are trying to
smooth out is wood, then you are going to want to use your die
grinder as a sander. This can replace the use of sandpaper and
help you get some more control out of the sanding you need to
do.
Carve Wood
Did you know that you can use an air die grinder to sand wood and create
masterpieces out of wood? You can. When you pair a die grinder with
a carbide burr, you will be able to sculpt wood to how you see fit.
So, if you are a woodworker or a carpenter, be sure you have an air die
grinder in your workshop because you will be able to make something
exceptional with one.
Auto Work
If collision repairs are needed on your vehicle occasionally, you
will want to have a die grinder in your toolbox. An air die grinder will
help you strip surface paint off metal so you can then work on the
bare metal to do auto repairs. And if you use a cutting bit with your air die
grinder, you will be able to remove sheet metal, depending on the
repair that needs to be done.
Types of Air Die Grinders
There are two different types of die grinders, straight and
right angle. One isn't necessarily better than the other, one is
just designed to fit the project that you are working on better
than the other. Let's get into what makes each of these two die
grinders unique and what kind of jobs they should be used for.
Straight Air Die Grinder
A straight die grinder can also be called a standard die
grinder. It gets its name because the grinder comes straight out
of the handle. This design is excellent for the user to have
more control over the grinding that they'll be doing. This works
great for very detailed and precise work. If you are going to go
with just one die grinder, a straight die grinder is your best
bet.
Right Angle Air Die Grinder
A right angle air die grinder works just like its straight die
grinder cousin, but it has the grinder coming off the handle at
a right angle that is perpendicular to the body. So, why would
you ever need to use a right angle die grinder? Sometimes the
project that you are working on will have you dealing with tight
spaces, and to try and use a straight die grinder just won't hit
the area you need to sand, cut or grind. With its unique shape,
a right angle air die grinder can get that job done. So, if you feel
more comfortable with that shape and have projects that have
strange angles to work on, you will need a right angle die
grinder in your toolbox.
Electric Die Grinder
While an electric die grinder might not be as powerful as their
pneumatic (air) die grinder cousins, they do have a lot of good
qualities. Electric die grinders are light, quick and aren't
connected to an air canister. These features make electric die
grinders perfect for precise work that needs to be completed
away from your shop. And when it comes to electric die grinders,
you even have a few options as far as how they are powered. You
can choose between corded and cordless. Something to keep in
mind when it comes to cordless, though, is that batteries can
add weight to your die grinder. So, depending on the project,
you can opt for corded. As was said before, electric die
grinders are less powerful than pneumatic die grinders. This
means that electric die grinders can use some bits that
pneumatic ones can't. Some bits require less power to work
better.
Air Die Grinder
Air die grinders pack power. That power comes from being
attached to a canister filled with compressed air. So, if you
already own an air compressor in your shop, a pneumatic die
grinder might be a good buy for you since you already have the
power source. These are great for large jobs that require a
powerful grind; if your project requires more precision, then
you should go with an electric die grinder.
Let's Get to Work
Now that you know more about air die grinders, what they can do and the
differences between the model types, you should be set to go to work
on your next project. If you don't already own a die grinder or are
looking to replace the one you have, be sure to check out Northern
Tool + Equipment's website to find the one that's right for you.
You'll find both electric and pneumatic die grinders along with a
range of attachments, bits and accessories to go along with the
actual tools. Stop in and complete your tool collection today.